Beyond the pandemic: The next chapter of innovation in vaccines (2024)

(11 pages)

Vaccines are vital to global health, saving millions of lives each year. The COVID-19 pandemic underscored their importance, with more than 20 million lives saved in the first year of vaccine deployment alone. This achievement was fueled by an unprecedented acceleration in innovation, with multiple COVID-19 vaccine candidates developed and launched within roughly one year, a process that has historically taken a decade on average.

About the authors

This article is a collaborative effort by Adam Sabow, Jennifer Heller, Michael Conway, andRosa Poetes, with Elizabeth Rowland and Jen DeBerardinis, representing views from McKinsey’s Life Sciences Practice.

This level of activity was dramatically different from what we saw in our 2019 analysis, which revealed signs that the vaccine innovation engine had begun to sputter. While the two decades preceding the pandemic saw strong growth in the vaccine industry—with pipelines doubling and annual growth rates of 12 to 15 percent—we identified four indicators of stagnation in 2019: slowing revenue growth (only 5 percent across the industry over the previous five years), a flattening development pipeline, higher attrition rates for vaccines compared with other biologics, and limited progress targeting disease areas of high unmet need, particularly those endemic to low- and middle-income countries (LMICs).

At that time, we highlighted opportunities to reinvigorate vaccine innovation across six major vaccine archetypes (Exhibit 1) by addressing commercial and technical obstacles and advocated for a comprehensive and shared approach among the relevant stakeholders, including manufacturers, governments, academia, research centers, and the private sector. Some of these strategies proved instrumental to the rapid development of the COVID-19 vaccines.

Now, roughly three years after the surge of innovation spurred by the pandemic, the vaccine industry faces another critical juncture. Despite accelerated vaccine innovation for certain diseases, progress remains uneven, and significant unmet needs persist. This article explores how the pandemic transformed the business case for vaccines. It proposes five actions the vaccine ecosystem can take to harness the pandemic-driven momentum to accelerate vaccine innovation more broadly and to tackle global health challenges more effectively.

Progress (and unmet needs) across the postpandemic vaccine landscape

The rapid development of COVID-19 vaccines was propelled by multiple factors, including enhanced funding, operational efficiency, technological advancements, and regulatory flexibility. The COVID-19 innovation model has spurred advancements in other areas, particularly in respiratory diseases, which saw ten launches in the United States alone from 2020 to 2023 (up from three between 2016 and 2019).1Vaccines licensed for use in the United States, US Food and Drug Administration, updated on December 1, 2023. In the past several years, multiple vaccines targeting diseases that primarily affect LMICs, such as dengue and chikungunya, have also been approved by the US Food and Drug Administration (FDA). The vaccine development pipeline has also seen a rise in Phase III candidates (Exhibit 2), which include two meningitis vaccines, a possible human cytomegalovirus (CMV) vaccine, and a promising vaccine against invasive pneumococcal disease in adults.

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Beyond the pandemic: The next chapter of innovation in vaccines (2)

The overall vaccine development timeline is also compressing (Exhibit 3). Although not as rapid as the unprecedented COVID-19 timeline, which was roughly one year, respiratory syncytial virus (RSV) vaccines have been developed within a three- to five-year time frame (the start of clinical development through regulatory approval),2Based on data from ClinicalTrials.gov, National Library of Medicine, accessed in April 2024. a pace significantly quicker than historical norms. Other vaccine types that are also moving relatively quickly through the clinical phases include Moderna’s messenger ribonucleic acid (mRNA) combination vaccine candidate for RSV and seasonal influenza, which is on a three- to four-year projected development timeline.3Based on data from ClinicalTrials.gov, National Library of Medicine, accessed in April 2024.

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Despite these advances, progress has been uneven across different vaccine archetypes (Exhibit 4).4The archetypes have been slightly modified from the 2019 article to reflect market evolution. Multiple vaccines were launched in recent years that target residual unmet needs (archetype two) such as malaria, pneumonia, and meningitis, with additional late-stage candidates in the pipeline. However, few vaccine candidates for neglected diseases (archetype five) have progressed to late-stage clinical development. Vaccines for this disease archetype face high levels of commercial uncertainty as well as technical complexity, including difficulty in generating protective immunity.

Vaccines targeting persisting global threats (archetype three), including HIV and the Epstein–Barr virus, face technical challenges in identifying appropriate antigens and generating sufficient immune responses, especially for pathogens with complex life cycles. And although concerns about hospital-acquired antibiotic-resistant infections have piqued interest in nosocomial-associated threats (archetype six), efforts to develop vaccines for them have returned mixed results.

Some projects, such as an E. coli vaccine candidate,5“Press release: Sanofi announces agreement for potential first-in-class vaccine against extraintestinal pathogenic E. coli,” Sanofi, October 3, 2023. have moved into Phase III trials; others, including several C. difficile vaccine attempts,6Nick Paul Taylor, “Pfizer fails phase 3 C. diff vaccine test but still spies possible path forward,” Fierce Biotech, March 1, 2022. have not been successful. These initiatives also face commercial and logistical challenges, including uncertainties about how to identify the target demographic for vaccination and the optimal timing for vaccine administration.

Addressing disparities and accelerating vaccine development for these unmet needs remain crucial in the ongoing fight against infectious diseases. Overcoming technical challenges and streamlining the development process will be essential to closing the gaps in the vaccine development pipeline and ensuring worldwide equitable access to lifesaving vaccines.

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How COVID-19 vaccine development changed the business case

The response to the COVID-19 pandemic strengthened the vaccine business case and led to a remarkable 30 percent increase in vaccine candidates over the past five years.

The development of vaccines targeting infectious diseases has historically been hindered by an unfavorable business case characterized by high capital costs, long regulatory timelines, increased opportunity costs, technical complexity, and commercial uncertainty. However, the response to the COVID-19 pandemic strengthened the vaccine business case and led to a remarkable 30 percent increase in vaccine candidates over the past five years (Exhibit 5). These changes to the business cases—which demonstrated what is possible when the right stakeholders work together to accelerate innovation—included the following:

  • Clarity of commercial demand. Advanced purchase commitments by organizations—including the US Biomedical Advanced Research and Development Authority and the US Department of Defense, which collectively purchased $29 billion worth of COVID-19 vaccines between 2020 and 2022, and the public–private partnership (PPP) Gavi, which committed to raising $3.8 billion for the purchase of COVID-19 vaccines for 92 LMICs7“New partnership to help meet country demand for COVID-19 vaccines,” MedAccess, April 7, 2022.—provided demand clarity and reduced commercial uncertainty for COVID-19 vaccines.
  • Economic R&D and manufacturing incentives. Unprecedented levels of funding were also appropriated for vaccine R&D, including more than $2 billion each from the US federal government and the global PPP Coalition for Epidemic Preparedness Innovations (CEPI). Canada, Germany, and other public- and private-sector stakeholders worldwide also directly invested in expanding manufacturing capacity to reduce the financial risk of scaling up vaccine production.8“COVID-19 vaccine R&D investments,” Knowledge Portal on Innovation and Access to Medicines, European Commission, June 6, 2021.

    Despite a substantial increase in public funding, it is important to note that private funding for infectious disease vaccine R&D still lags behind funding in other areas, with only 3.4 percent of the total venture capital raised for biopharmaceutical companies during the past ten years going to companies with infectious-disease-vaccine programs, compared with 38 percent for oncology programs.9David Thomas and Chad Wessel, The state of innovation in vaccines and prophylactic antibodies for infectious diseases, BIO, December 2023.

  • Collaboration, data sharing, and early consultation on innovation design. The collaborative operating model between innovators and regulators included more frequent interactions, clarity on target product profiles and trial design, and a commitment to rapid-review timelines, all while prioritizing patient safety. This new operating model significantly reduced clinical trial risk and uncertainty for innovators, leading to faster development and authorization of COVID-19 vaccines.

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Beyond the pandemic: The next chapter of innovation in vaccines (5)

Although the speed, magnitude, and cohesiveness of these responses are far more sustainable during a pandemic than in a “steady state” (noncrisis-related) vaccine development environment, they have given the industry a model for accelerating innovation.

Five actions for accelerating vaccine innovation beyond a crisis

The vaccine ecosystem now faces another inflection point: Will it revert to a state that is more susceptible to a challenging business case, or will it draw lessons from the pandemic and sustain or even accelerate the vaccine innovation momentum it ignited? The five actions detailed below (and outlined in Exhibit 6) aim to enhance the vaccine development landscape by addressing key drivers such as investment requirements, regulatory hurdles, and market uncertainties.

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Beyond the pandemic: The next chapter of innovation in vaccines (6)

1. Expanding R&D and manufacturing partnerships: New collaboration models

The COVID-19 pandemic showed how alliances among companies, not for profits, academia, and governments can accelerate R&D and manufacturing. Several of the most quickly approved COVID-19 vaccines represented R&D partnerships among research institutes, academia, and industry, including the National Institutes of Health/Moderna and the University of Oxford/AstraZeneca collaborations.

In addition, broader collaborations such as the Accelerating COVID-19 Therapeutic Interventions and Vaccines (ACTIV) partnership brought together US federal agencies, innovators, academia, and others to develop a research strategy to accelerate the development of COVID-19 vaccines and therapeutics and coordinate clinical trials. Vaccine manufacturing partnerships and networks also grew significantly during the pandemic—more than 70 percent of the 374 manufacturing and supply chain announcements involved a collaboration among multiple stakeholders.10“First-of-its-kind event brings together 10 companies that partnered to deliver vaccines and treatments in response to COVID-19,” IFPMA, June 9, 2023.

There are signs that these types of partnerships will continue to grow in the coming years, particularly partnerships focused on rapid production of vaccines for future pandemics, such as the one CEPI is building in the Global South.11“CEPI invites vaccine developers and manufacturers to join global outbreak response network,” CEPI, April 6, 2022. Maintaining these partnerships beyond the pandemic context could lower capital costs and speed up production. However, new collaboration models are required to ensure rapid technology transfer with minimal risk and resource demands.

2. Enhancing commercial viability through global funding: New sources for vaccine development

The scale of COVID-19 funding is unrealistic for steady-state vaccine development and potentially even unnecessary for more commercially attractive “blockbuster” vaccines. However, targeted funding commitments can reduce investment risks and promote ongoing innovation, particularly for vaccine candidates aimed at diseases prevalent in LMICs. The ones set up by the Biomedical Advanced Research and Development Authority (BARDA) and Gavi could inspire the design of future funding mechanisms.

Even without the scale of COVID-19 investment, global funders and international institutions can boost the commercial appeal of vaccine development if they offer clear innovation funding incentives. For example, Gavi’s recently established African Vaccine Manufacturing Accelerator has committed to making $1 billion available to manufacturers at critical moments in the development process to offset their start-up costs and create demand certainty for vaccines that may be needed to prevent future pandemics.

3. Boosting vaccination rates: New ecosystem partnerships to create commercial demand

The pandemic demonstrated the potential for high vaccination rates among the adult population. Sustaining such levels will require coordinated efforts across the healthcare ecosystem to improve vaccine access, engage populations that are more vulnerable to certain diseases, and innovate delivery methods.

COVID-19 vaccination rates among adults who received first doses were historically high during the pandemic; conversely, the vaccination rates for subsequent booster doses have been in line with and, in some cases, lower than the rates for other adult vaccines. As of March 2024, fewer than 25 percent of eligible adults in the United States had received an updated 2023–24 COVID-19 vaccine since September 2023.12COVIDVaxView: Weekly COVID-19 vaccination dashboard, US Centers for Disease Control and Prevention, 2024. Despite the US Centers for Disease Control and Prevention’s recommended immunization schedule for adults,13“Recommended adult immunization schedule, United States, 2024,” Annals of Internal Medicine, January 2024, Volume 177, Number 2. adult immunization rates are consistently lower than those of children and vary significantly by geography and demography.14Routine vaccinations: Adult rates vary by vaccine type and other factors, US Government Accountability Office, October 17, 2022. Each year for the past decade, only 30 to 50 percent of mid-adults (18 to 64 years old) have gotten a seasonal influenza vaccine.15Flu vaccination coverage, United States, 2022-23 influenza season, US Centers for Disease Control and Prevention, October 10, 2023.

To help ensure the public health benefits and stabilize the commercial demand, the public sector, vaccine manufacturers, retail pharmacies, and other stakeholders could take the following coordinated and complementary actions:

  • Gather better insights related to vaccination rates and drivers, with an aspiration to build COVID-19-level granular data on vaccination rates and demographics, as well as investments to regain vaccine confidence and build momentum.
  • Use digital and nondigital tools to disseminate and clarify the immunization schedule for individuals, recognizing barriers to reach certain populations.
  • Invest in novel strategies to identify target populations that are more vulnerable to certain diseases and engage them where they are, including employing trusted messengers.
  • Maintain access to vaccines through new channels that were activated during the COVID-19 pandemic (for example, pharmacies and mobile clinics) to support more convenient delivery of new vaccines.
  • Utilize innovator and funder investments in new delivery technologies that have the potential to increase people’s willingness to get vaccinated. For example, vaccine microarray patches (VMAPs) and vaccine pills, which can potentially increase vaccine adoption, will need to overcome significant hurdles to widespread availability, including production at commercial scale.

4. Investing in flexible manufacturing capabilities: New funding and incentives to derisk vaccine production

The COVID-19 pandemic highlighted the importance of fungible capacity to reduce bottlenecks to widespread vaccine availability. Transitioning toward flexible, multiproduct manufacturing can help ensure readiness for future pandemics and streamline production processes.

The historical model, in which most large vaccine manufacturing facilities specialize in a single product, may no longer be fully fit for purpose, particularly given the need to prepare for future pandemics. One example of fungible manufacturing is at-scale systems that either allow the production of multiple vaccine types on the same platform or can produce the same vaccine on various platforms. Such flexible technology platforms will be critical to avoid building excess capacity. They will also likely be most crucial in the shorter term, particularly in the context of pandemic preparedness.

However, the expense of flexible capacity will require new incentives and significant investment on behalf of funders and manufacturers. We are seeing some promising signs of innovation. For example, Sanofi’s Evolutive Vaccine Facilities platform is designed around a central unit housing several fully digital production modules, making it possible to produce three to four vaccines simultaneously.16“Sanofi invests to make France its world class center of excellence in vaccine research and production,” Sanofi press release, June 16, 2020. This modularity can make it possible to prioritize the production of a specific vaccine more quickly.

5. Advancing global regulatory alignment and regulator–innovator collaboration: Lessons from the COVID-19 pandemic

The COVID-19 pandemic highlighted the benefits of cooperation, communication, and collaboration between innovators and regulators, which could be integrated into regular practice for other diseases. For example, at a 2023 US Senate hearing, the FDA commissioner discussed a program from the Center for Biologics Evaluation and Research (CBER) devoted to emerging pathogens. The program would, among other things, expedite reviews, provide guidance to developers, leverage real-world data for product assessment, and support advanced manufacturing.17“Preparing for the next public health emergency: Reauthorizing the pandemic and all-hazards preparedness act: Testimony of Robert M. Califf,” US Committee on Health, Education, Labor and Pensions, May 4, 2023.

Initiatives launched before the pandemic can offer inspiration for the design of new vaccine-focused mechanisms. For example, the European Union’s PRIME initiative, launched in 2016, offers enhanced support for the development of therapies addressing unmet needs, including early contact with the European Medicines Agency and expedited scientific advice during development. The FDA’s Oncology Center of Excellence Real-Time Oncology Review (RTOR) program, launched in 2018, enables faster reviews by allowing submission of top-line efficacy and safety results for drug candidates likely to demonstrate substantial improvements or candidates with straightforward study designs. This allows for earlier identification of issues that may arise during development and helps regulators and innovators align on trial design.

Global regulatory cooperation can also accelerate vaccine innovation and streamline administrative processes. During the pandemic, forums such as the International Coalition of Medicines Regulatory Authorities formed COVID-19 working groups that rapidly accelerated vaccine development by establishing governing protocols, agreeing on approaches to adapt vaccines to address variants, and improving regulatory agility. Also, the WHO-backed African Vaccine Regulatory Forum introduced an emergency joint review process that led to an accelerated review turnaround. Working groups for other diseases could promote consistent standards and requirements, encouraging innovation and bolstering clinical trial efficiencies. Expanding regulatory measures such as accepting electronic files and conducting virtual inspections could also promote vaccine innovation.

In the meantime, innovators can consider assessing and improving the level of their “submission excellence,” or their ability to quickly prepare high-quality regulatory submissions, which can help boost the odds of first-cycle approval.

The COVID-19 pandemic ignited a revolution in vaccine development. Unprecedented speed and scale brought lifesaving vaccines to the world in record time. However, without concerted effort, the urgency that fueled innovation during the crisis could easily dissipate. The five actions outlined in this article provide a road map for sustaining the innovation surge and accelerating the development of lifesaving vaccines for the world’s most pressing health challenges. With collective action and unwavering commitment, stakeholders in the vaccine ecosystem can harness the lessons of the pandemic to spur transformative change and help secure a healthier future for all.

Adam Sabow is a senior partner in McKinsey’s Chicago office; Jennifer Heller is a partner in the Bay Area office; Michael Conway is a senior partner in the Philadelphia office, where Elizabeth Rowland is an associate partner; Rosa Poetes is a partner in the Zurich office; and Jen DeBerardinis is a consultant in the Boston office.

The authors wish to thank Jenna Benefield, Delaney Burns, Ying Chen, Mitch Cuddihy, and Jeff Morell for their contributions to this article.

This article was edited by Jermey Matthews, an editor in the Boston office.

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Beyond the pandemic: The next chapter of innovation in vaccines (2024)

FAQs

Beyond the pandemic: The next chapter of innovation in vaccines? ›

Beyond the pandemic: The next chapter of innovation in vaccines. Decisive action is vital to accelerate vaccine development across the full range of infectious diseases. Five actions show a way forward. Vaccines are vital to global health, saving millions of lives each year.

What are the new advances in vaccine technology? ›

Innovative, newer vaccines are focusing on inducing T-cell immunity, which is longer lasting. The Biomedical Advanced Research and Development Authority (BARDA) is funding research in this area, recently awarding $1.4 billion to develop a new generation of tools and technologies to protect against COVID-19.

How will the vaccine end the pandemic? ›

Once enough people get vaccinated, we're going to see a drop in death rates, hospitalizations and community transmission. Once those numbers significantly decrease, that's when we're going to breathe a sigh of relief.”

Why were vaccines a great innovation? ›

Vaccines have led to the eradication of life-threatening or life-debilitating diseases. Smallpox, for example, was one of the most contagious and deadly diseases, claiming the life of 300 million people between the years of 1900-1920. It has since been eradicated because of a vaccine.

What does the latest COVID vaccine protect against? ›

There has been better protection against severe disease, hospitalization, and death from COVID-19 since newly updated (2023–2024 formula) mRNA COVID vaccines became available last fall. Shots are available to protect everyone 6 months and older from serious illness, hospitalization, and death from the disease.

What is the newest vaccine? ›

CDC recommends the 2023–2024 updated COVID-19 vaccines—Pfizer-BioNTech, Moderna, or Novavax—to protect against serious illness from COVID-19. Everyone aged 5 years and older ‡ should get 1 dose of an updated COVID-19 vaccine to protect against serious illness from COVID-19.

What vaccines are currently in development? ›

There are many new vaccines currently being researched and developed within our industry, including use of viral vector vaccines, non-replicating vectored vaccines, RNA vaccines, DNA plasmid technology and immunotherapy.

How long will the COVID vaccine last in your body? ›

How long does the COVID vaccine last? Studies suggest COVID vaccines are most effective in the first few months following your shot. That's why when health experts recommend boosters or updated doses, they're usually given three to four months after your last COVID shot.

What are the cons of vaccines? ›

The most common side effects include fever, tiredness, body aches, and redness, swelling, and tenderness where the shot was given. Mild reactions usually go away on their own within a few days. Serious, long-lasting side effects are extremely rare.

Will COVID ever go away? ›

“While we continue to learn more about the virus, which continues to evolve and adapt to evade our immune defense, and figure out new ways to improve protection, our communities should stay alert,” says Dr. Branche. That's because the likelihood of COVID-19 disappearing any time soon is very low.

Is vaccination the greatest invention of all time? ›

Vaccines have saved more human lives than any other medical invention in history.

What vaccines saved the world? ›

Over the past 50 years, vaccination against 14 diseases (diphtheria, Haemophilus influenzae type B, hepatitis B, Japanese encephalitis, measles, meningitis A, pertussis, invasive pneumococcal disease, polio, rotavirus, rubella, tetanus, tuberculosis, and yellow fever) has directly contributed to reducing infant deaths ...

What are the effects of the invention of vaccines? ›

Through use of vaccines, we have eradicated smallpox and nearly eliminated wild polio virus. The number of people who experience the devastating effects of preventable infectious diseases like measles, diphtheria, and whooping cough is at an all-time low.

What is FLiRT COVID? ›

In April, a group of new virus strains known as the FLiRT variants (based on the technical names of their two mutations) emerged. The FLiRT strains are subvariants of Omicron, and they now account for more than 50% of COVID cases in the U.S. (up from less than 5% in March).

What are the side effects of the latest COVID booster? ›

Common side effects include tiredness, headaches, pain where the shot was given, and chills. Less common but other known side effects are fever, diarrhea, joint aches, vomiting and swollen lymph nodes in the underarm on the same side as the shot.

Which has worse side effects, Pfizer or Moderna? ›

This finding is consistent with prior evidence that adverse effects are more frequent in patients who receive the Moderna vaccine than in those receiving the Pfizer vaccine.

What is the new vaccine technology DNA vaccine? ›

DNA vaccines, which are often referred to as the third-generation vaccines, use engineered DNA to induce an immunologic response in the host against bacteria, parasites, viruses, and potentially cancer.

What is the new traditional COVID vaccine? ›

The Novavax vaccine is a traditional one compared to the other vaccines. Its technology has been used before in vaccines to prevent such conditions as shingles, human papillomavirus, and DTaP (diphtheria, tetanus, and pertussis), among others.

Why is the new COVID shot a game changer? ›

The CDC says that vaccination remains one's best chance of reducing the risk of long COVID symptoms, chronic conditions, and hospitalization or death—a point echoed by research scientists.

How are modern vaccines made? ›

Use part of the bacteria

Some bacteria cause disease by making a harmful protein called a toxin. Several vaccines are made by taking toxins and inactivating them with a chemical (the toxin, once inactivated, is called a toxoid). By inactivating the toxin, it no longer causes disease.

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